Select “correctly” by processing method
What is a coolant filtration device?
The suitable coolant filtration device differs depending on whether the processing is done by "grinding" or "cutting".
This site introduces coolant filtration equipment that can solve problems by processing method.
on this site.
Coolant filtration system
List of Manufacturers
It consists of two types of filters and two tanks. Each can be drained separately for easy water replacement, and a 1-μm filter allows filtration of even the finest sludge.
Cooling Water Circulation and Filtration System Aqua Coolant Circulator
1333 Nishinochi, Inan-cho, Hidaka-gun, Wakayama
0738-43-0333
https://e-imt.co.jp/
We are a long-established manufacturer of machinery and equipment. In addition to sales of individual pieces of equipment, we are also professionals in mechanical parts, handling pipe work, design, manufacturing, and installation. We have a long history of manufacturing filtration equipment.
Drum filter, mini drum filter, dicron, set refiner
54-1 Aza-Nakamichi, Odaka-cho, Midori-ku, Nagoya, Aichi, Japan
052-629-5005
http://www.kk-aiwa.co.jp/
A manufacturer of high-performance filtration equipment capable of filtering with an accuracy of 0.5μm. The company possesses a wide range of technologies for filtering coolants and industrial machinery oils as well as edible oils.
Industrial filtration equipment
407-2, Hirotani, Kamide-cho, Nishi-ku, Kobe-shi, Hyogo
078-965-3119
https://www.atlasts.co.jp/
We have an ultra-precision filtration system developed to make high-performance filtration filters available to processing machines. Filtering tests can clearly confirm the filtration accuracy of the processing fluid.
Electric discharge machining peripheral equipment and machine tools, electrical contacts, press dies, filters for machine tools
6-9-21 Fukuda, Yamato-shi, Kanagawa, Japan
046-268-3131
https://www.eastern-tech.co.jp/
This manufacturer produces equipment optimized for coolant treatment in industrial machinery, such as the Das Catch, which uses centrifugal separation for filtration without consumables, and coolant filtration equipment for high-precision filtration.
Dust catchers, precision filter equipment
33-1 Higashishinkiri, Nezaki-cho, Anjo-city, Aichi, Japan
0566-73-4161
https://www.grow-ing.net/会社概要
The company specializes in handling oils and liquids in situations essential to manufacturing, such as automotive oils, metalworking oils, and industrial lubricants, including the "Recléant" coolant filtration system.
liquidand
7-7 Nishiura-cho, Fukakusa, Fushimi-ku, Kyoto-shi, Kyoto
075-643-3201
https://www.keg-keijikousan.com/
We offer equipment with ingenious features such as a magnet system that can adsorb fine chips, a flow channel design that prevents chips from settling, and rounded tank corners that prevent chips from remaining in the tank.
Filtration equipment for machine tool hydraulic oil, lubricating oil, and coolant fluid
4-9-9-9 Ibori, Kokurakita-ku, Kitakyushu-shi, Fukuoka
093-581-3851
https://www.san-s-separator.co.jp/
A manufacturer that has been producing industrial filtration equipment since its establishment. In particular, the company's filters for chemical sludge used in pre-treatment of paints are highly regarded both in Japan and overseas. We are also an ambitious manufacturer that takes on the challenge of filtering a wide variety of liquids.
Zirconium sludge removal equipment, paper-feeding type fully automatic pressure dewatering filtration equipment, coolant liquid filtration equipment for the machinery industry, chemical sludge removal filtration equipment for surface treatment coatings
1485, Kamimaruko-Hachiman-cho, Nakahara-ku, Kawasaki-shi, Kanagawa, Japan
044-433-4451
http://www.sankyogiken.co.jp/
A comprehensive water treatment technology manufacturer that manufactures filtration systems and other equipment for wastewater treatment. The company has its own laboratory and promotes research on wastewater treatment and filtration technologies to develop new technologies.
Eco Ace α, microfilters, etc.
2-22-2 Kamejima, Nakamura-ku, Nagoya-shi, Aichi
052-451-7291
https://www.sanshin-mfg.co.jp
Sun Maintenance Koki develops products with high filtration accuracy, easy maintenance, and cost savings. The company specializes in ultra-precision machining, and its products are characterized by its unique know-how and technology.
Microfiltration equipment SGL, OWL fully automatic centrifugal separator
2-103 Torisumi, Midori-ku, Nagoya, Aichi, Japan
052-624-8481
https://www.smk-web.co.jp/
A manufacturer that develops and manufactures coolant filtration equipment using magnets and coolant; its main products are the D Series, which boasts stable cleanliness with two-stage filtration and highly accurate filtration.
Coolant systems for grinding high-precision parts K series, D series, double circular coolant system "Tamaran
28, Nodacho, Nodawari, Kariya, Aichi, Japan
0566-21-1833
http://cnk.co.jp/
As a specialized manufacturer of industrial filtration equipment, the company also manufactures both cyclone and magnetic coolant filtration systems. It is noteworthy that the company also offers consulting services related to coolant filtration.
DFC type drum filter, SL type cyclone separator, GM6 type high magnetic force magnet separator, etc.
823-8, Shimono, Sugito-cho, Kita-Katsushika-gun, Saitama, Japan
0480-36-3161
https://kk-ccs.com/
Based in Toyota City, Aichi Prefecture, JPC has strong ties with Toyota and other automobile companies. The company features a wide variety of filtration systems, including cyclone and magnetic types.
SFA/SFAM, JMM, Amicagotank, RMT
53 Yayoi, Ryujin-cho, Toyota City, Aichi Prefecture, Japan
0565-27-2112
https://www.kk-jpc.co.jp/
A manufacturer that develops machine tools such as cutting machines and filtration equipment to treat their coolant fluid. The company handles both cyclone and magnetic filtration systems, and can introduce products according to the type of sludge.
FINE MAG, RM-A, FINECLONE, etc.
8230 Otsushima, Tamashima, Kurashiki City, Okayama Prefecture
086-525-6281
https://www.shi.co.jp/
A manufacturer of coolant filtration systems and other chemical products that support machine tools. In addition to coolant filtration equipment, we support manufacturing with a variety of products such as cutting oils, grinding fluids, and rust inhibitors.
Taro JUN
2294 Saedo-cho, Tsuzuki-ku, Yokohama City, Kanagawa Prefecture
045-563-8501
http://www.junshow.net
A manufacturer that develops and manufactures equipment for filtration and purification of various liquids. The company offers a full line of products that can be installed compactly, featuring filtration using proprietary technology and other unique filtration methods.
Super separators, Thickener back separators, etc.
2-7-7 Kasugaoka, Hiraguni-cho, Ikoma-gun, Nara-ken
0745-45-7085
https://s-s-k.co.jp/
Chubu Clean is a company involved in products to keep factory environments clean. The company has developed unique products such as filtration machines that use backwash type filters to reduce running costs.
High-precision backwash filtration system
518 Zaihara, Hiromi, Kani-shi, Gifu
0574-63-1221
http://chubu-cl.co.jp/
Teiken is a manufacturer that develops parts and products used in grinding, such as grinding wheels and wheels. The company also produces filtration equipment for coolant fluid involved in grinding, which can be filter-type or magnetic-type filtration.
Filtration equipment
2-17-13 Takanawa, Minato-ku, Tokyo
03-3441-6171
https://www.teiken-corporation.com
Teral is a manufacturer specializing in pumps and blowers. Using its technology, the company also provides solutions to improve the work environment, including the development and manufacture of coolant filtration equipment.
Cyclean
230 Moriwaki, Miyuki-cho, Fukuyama City, Hiroshima Prefecture
084-955-1111
https://www.teral.net/
We build filtration systems based on industrial centrifuge manufacturing technology, and can also provide special designs such as centralized filtration systems that can process one processing machine at one location.
Industrial centrifuges, coolant tanks, centralized filtration systems
1950-11 Kabasaki-cho, Ashikaga-shi, Tochigi
0284-43-2161
https://centrifuge-tsk.com/
A manufacturer specializing in fiber-based papers such as filter papers and nonwovens. Filtration is its specialty, and it develops and sells filtration equipment with simple mechanisms for filtering a variety of liquids, such as coolant fluid.
PSS type filtration system
3-2-40 Nishikiori-Kita, Tondabayashi-shi, Osaka, Japan
0721-25-1330
https://tosepa.co.jp/
Triple R is a company that handles oil cleaners, filters, and elements. The company specializes in research and development of filtration separation technology and is involved in equipment that enables coolant filtration at low running costs.
Manual centrifuges, cyclones, pipe magnets, etc.
TR Building, 6-27-10 Ayase, Adachi-ku, Tokyo
03-3620-3232
https://www.triple-r.co.jp/
Nikuni is a manufacturer of high-precision, high-quality pumps. The company incorporates pumps using its technology and also manufactures coolant filtration equipment. The fully automated operation eliminates labor costs and provides highly accurate filtration.
NAX-CP, NAX-BF, NAX-SF
843-5 Kuchi-Kuji, Takatsu-ku, Kawasaki-shi, Kanagawa
044-833-1121
https://www.nikuni.co.jp/
A manufacturer specializing in coolant filtration equipment. In dealing with various cases, we develop products utilizing our technology and know-how.
VP-Filter, CD-Filter, NKU type magnet filter
1-13-5, Kuisehonmachi, Amagasaki City, Hyogo Prefecture
06-6488-8082
http://www.nifcoplant.co.jp/
Noritake Company Limited operates four businesses: Industrial Equipment, Engineering, Ceramics & Materials Business, and Tableware. The company's strength lies in the high precision of its filtration equipment, which makes use of its advanced technological capabilities.
CenturiClean EX NCX type, MagDry MDKW type, Miracle Ace SPC type, etc.
3-1-36 Noritake-shinmachi, Nishi-ku, Nagoya-shi, Aichi, Japan
052-561-7111
https://www.noritake.co.jp/
A manufacturer of industrial chip conveyors and filtration equipment in Thailand, exporting quality products to the ASEAN region, and ready for new installations as well as retrofitting to existing machine tools.
Filtration equipment Pump unit with FILSTAR
4-10 Asahigaoka, Hakusan City, Ishikawa, Japan
076-275-6631
https://www.hakusankiko.co.jp/
From tools, machine tools, robots, hydraulic equipment, and specialty steels, NACHI has supported a very wide range of manufacturing sites from materials to machinery. There are not many manufacturers with such a wide range of businesses. Its high technological capabilities have also led to the development of filtration equipment.
Nachi Filter, Cyclone Filter, Electric Field Plate Filtration System
13-25 Sumiike-cho, Nakagawa-ku, Nagoya, Aichi, Japan
052-364-8841
http://www.nachi-fujikoshi.co.jp/
A community-based fluid consultant company based in Hamamatsu City, Japan. We have extensive experience in coolant fluid life extension and sludge recovery, and use our unique know-how to address diversified issues.
PRO-F Abs, vortex circular coolant tank OCS-075, centrifugal solid-liquid separator application equipment VORTEX DYNAMIC FILTER
128-1 Noguchi-cho, Naka-ku, Hamamatsu City, Shizuoka Prefecture
No information was found on the official website.
https://www.prowei.com/
A manufacturer that handles coolant filtration systems and develops and manufactures chip treatment systems. Because they are custom-made, they can be used with a wide variety of machine tools.
Ultra-precision filtration coolant system SB Filter YA, compact, drastically reduced cleaning coolant system for grinding
1-34-8 Oi, Shinagawa-ku, Tokyo
03-3778-2061
https://www.bunri.com/
A German brand that develops and manufactures industrial filters. R&D and manufacturing are centralized at the headquarters plant in Germany, and stable quality is ensured through integrated management of all processes.
Auto strainer/automatic backwash filter Model 6.64, Auto strainer/Model 6.72
Imon Kobe Bldg. 13F, 95 Edomachi, Chuo-ku, Kobe, Hyogo, Japan
078-331-8031
https://www.bollfilter.jp/
We provide support to small and medium-sized companies in the manufacturing industry to help them solve their shop floor problems. We not only deliver tools and parts, but also provide support for site improvement, maintenance, and in-plant construction.
Filtration system [Kantaro
3-4-18 Togoshi, Shinagawa-ku, Tokyo
03-3788-1111
http://www.matts.co.jp/
We develop and design filter systems utilizing our experience and technical capabilities cultivated since our founding in 1959. We handle a wide variety of products, including filtration systems that use our own special springs.
RRF (precoat type microfiltration device), simple mobile suction filtration device Caspon Cleaner, fully automatic dewatering filtration device Auto Caspon, Simplified filter pressure filtration MCF type series (with precoat circuit), MITAKA Direct Clean
1857-1 Gandoshima, Kamisue, Komaki City, Aichi Prefecture
0568-72-5031
http://mitaka-ind.co.jp/
Manufacturer of crushers and chip conveyors for steel and aluminum materials. We provide total support from design to manufacturing, conveying, installation, and maintenance.
Filter conveyor with cyclone MCCF, OIL-WATER SEPARATOR
175, Kawada-cho, Handa, Aichi, Japan
0569-25-2266
https://moretech.co.jp/
A manufacturer specializing in filtration equipment, coolant equipment, and drum filters. We have technical tie-ups not only in Japan but also with companies in the U.S., EU, and Southeast Asian countries.
Magnetic Filter Rare Earth [RE], Drum Filter RD III [RD3], Two-stage filter [RDF-FILCON], Magnetic filter [MF], Cyclone filter MUTRON [MT], Magnetic separator MAGTON [MGT].
MMC Building, 1-17-1 Minamihonmachi, Minami-ku, Saitama-shi, Saitama
048-710-1484
http://www.mosnic.co.jp/index.html
Ubek provides mainly precision filtration and hybrid processing. We provide precision filter equipment that can handle non-magnetic sludge, such as glass and silicon, which are difficult to filter.
Centralized coolant system for small MC lines, Salamander Ace
3-1 YAMAMAN Nakada Building, 1-1-2 Haruoka, Chikusa-ku, Nagoya, Aichi, Japan
052-761-2728
http://www.uvec.co.jp/index.html
A comprehensive filtration equipment manufacturer that handles filtration of various types of chips, including magnetic and non-magnetic materials, metals and non-metals. The company is particularly strong in systems that reuse cemented carbide chips as valuable resources.
Tungsten Carbide Specialty Filtration Equipment Candle Filters, Semi-Automatic Centrifuges, Manual Portable Candle Filters
1-613-1, Kamisuge, Meito-ku, Nagoya-shi, Aichi, Japan
052-777-8247
https://unimagtech.jp/
Filtration Seiko has been developing and promoting filtration systems, specializing in coolants for precision machinery. Not only filtration systems, but also coolant tank manufacturing and sludge recovery treatment are available.
Precision Coolant Filtration System, Precision Filtration System Simplified ver.
1-10-1, Nihonbashikakigaracho, Chuo-ku, Tokyo
03-6264-8575
https://www.rokaseiko.com/
A manufacturer trading company that provides machinery, measuring equipment, and consumables for a variety of manufacturing production sites. We offer a variety of filtration equipment, both filter and magnetic types.
Fine Chip Filtration Machine: Curofilter, Fine Chip Filtration Machine: Alpon Filter, Coolant Tank Foreign Material Removal Machine: Rix Magpon
1-15-15 Sanno, Hakata-ku, Fukuoka-shi, Fukuoka
092-472-7311
https://www.rix.co.jp/
View by Product Difference
Coolant filtration system
Tips for choosing
Coolant filtration equipment is a general term for equipment that can filter sludge (chips and shavings) generated by machine tools. Coolant filtration equipment is a single word,Filter filtration andcentrifuge, ,Magnetic separator, ,Chip ConveyorDrum filter, cyclone filterThere are a variety of products, including
Suitable coolant filtration equipment varies depending on the sludge situation and processing method. Grinding process uses a grinding wheel to remove the sludge, which is a brittle and hard material.Since processing becomes more difficult, we recommend "filter filtration equipment," "centrifugal separators," and "magnetic separators" with relatively high filtration accuracy.The following is a list of the most common problems with the
Cutting process generates chips (darai dust) of several millimeters to several centimeters in size as it is cut with a blade. Suitable for processing chips larger than sludgeChip conveyor + drum filter" and "cyclone filter" are recommended.It is.
Learn more about filter basics.
Coolant filtration systems can be solved by a specific device in few cases,Multiple devices must be combined depending on the situation. For example, if a large amount of fine sludge remains after filtration through a centrifuge, it may be removed by further filter filtration as a secondary treatment.
It is important to choose the right type of sludge for the particular sludge so that some degree of filtration can be achieved in the primary treatment.Suitable filtration equipment differs depending on the "size," "amount," and "material" of the sludgeIdentify sludge conditions and challenges, and choose a coolant filtration system that can solve them.
Can solve grinding process problems
What is a coolant filtration device?
If you want to filter the
Filter Filtration Equipment
- Brittle materials such as cemented carbide, ceramics, and castings
- Equipment that collects sludge with a filter
- Many products have high filtration accuracy, so sludge can be removed cleanly
- Fine sludge less than 10 microns.
I want to filter it. - I want to use it as a secondary process
- Sludge that could not be filtered out by other equipment,
I want to remove it.
If you want to filter the
centrifuge
- Brittle materials such as cemented carbide, ceramics, and castings
- Equipment that generates centrifugal force to separate solids and liquids
- Many units have high treatment flow rates, allowing removal of large volumes of sludge
- I want to filter more than 100 L
- I want to use it as a primary process
- Want to reduce running costs
If you want to filter the
Magnetic separator
- Metal materials such as aluminum, steel, and iron
- Equipment that collects sludge after grinding process by strong magnetic force
- No need to replace filter media because they are magnetic
- I want to filter metal materials.
- I want to use it as a primary process
- I want to remove metal sludge.
For grinding process】 【For grinding process】.
Coolant filtration system
Three recommendations
Recommended products by type from companies that offer filtration tests or loaner equipment to check if the filtration equipment matches your company's issues prior to introduction. Companies facing filtration challenges in the grinding process are encouraged to refer to this section.
Sludge less than 3 microns.
Everything can be filtered.
Sun Maintenance Koki
https://www.smk-web.co.jp/
- World's first* W-coupler system
Adopt filter - With high performance fiber filter paper,
Realization of fine filtration - Hassle-free one-touch replacement after use
Sun Maintenance Koki's
Coolant filtration system
https://www.smk-web.co.jp/filtration-sgl.html
By using high-performance fiber filter paper developed with filtration technology cultivated over many years,Removes sludge finer than 3μmA device that can At the same time as increasing machining accuracy, it can extend the service life of the machine tool and coolant fluid.
The world's first* "W-coupler type filter" eliminates the need for a water reservoir to store filtered liquid and prevents splashing of filtered liquid during work. This system can maintain a clean working environment and contribute to the improvement of the working environment.
| Filtration accuracy | 1 to 5 microns |
|---|---|
| Process flow rate | Water soluble: 20 liters/min, Oil-based: 15 liters/minute |
https://www.smk-web.co.jp/filtration-smk-raptor.html
While high precision,Equipped with a touch-operated control panelThis model is easy to operate. If the pressure inside the filter case exceeds a certain level due to some trouble, or if liquid leakage occurs, the sensor detects the abnormality and automatically stops the machine.
It also features a stylish design, and the design can be customized to suit the customer's needs. By making it cool and stand out, it can be used for public relations and other PR purposes.
| Filtration accuracy | 1 to 5 microns |
|---|---|
| Process flow rate | 10 to 40 (L/min) |
Sun Maintenance Koki's
Case Studies
The filtration system previously used was time-consuming to replace the filter and did not clean the grinding oil. In particular, diatomaceous earth powder would fly around when changing filters, requiring cleaning each time.
After switching to Sun Maintenance Koki's filtration system, we were amazed at how much cleaner the grinding oil became.No hassle with filter replacement.The fact that we are able to concentrate on processing is a big advantage.
success
The company considered installing a new filtration system due to price and the labor required to replace filters and filtration equipment from other companies. Previously, it took two people to replace a tank of grinding fluid that had accumulated sludge.
After installing Sun Maintenance Koki's equipment, the work is completed simply by changing filters. In addition,Filter can be changed while processingNow, productivity has been improved by allowing continuous machining during the replacement process, which takes about 30 minutes.
What is Sun Maintenance Koki?
Semi-customized type proposed according to the customer's processed products and sludge conditionsWe are doing this. We also introduce a combination of various devices according to the application. By listening to our customers and giving shape to their ideas of "I wish there was such a product...," we create original products and services.
Sun Maintenance Koki's
Basic Information
| operating company | Sun Maintenance Koki Co. |
|---|---|
| Location | 2-103 Torisumi, Midori-ku, Nagoya, Aichi, Japan |
| Phone number | 052-624-8481 |
| Business Hours | 9:00-17:00 |
| Official HP | https://www.smk-web.co.jp/ |
Capable of filtration up to 200 l/min
Toto Separator Kogyo Co.
https://centrifuge-tsk.com/
- Compatible with a variety of liquids and sludges
- Adapt to the customer's needs
Semi-customized - Easy to maintain
Simple mechanism
Toto Separator Kogyo Co.
Coolant filtration system
https://centrifuge-tsk.com/product/automatic/
This equipment uses centrifugal force to separate items with a difference in specific gravity and collect sludge from the treated liquid. The sludge scraping operation is,This is done with a handle without removing the rotating element inside the machine.The following is a list of the most common problems with the
Flow rates of treated liquid range from approximately 50 to 200 l/min, and models 60, 100, and 150 are available. Since it is filter-less, there are no running costs, and it can be introduced without any burden.
| Filtration accuracy | Official website. No information was found. |
|---|---|
| Process flow rate | 50 to 200 l/min |
https://centrifuge-tsk.com/product/product-manual/
Manual type is,Manual sludge scraping operationEquipment. Flow rates of treated liquid range from approximately 20 to 80 l/min, and models 30, 50, and 80 are available.
Its small size allows for space-saving installation.
| Filtration accuracy | Official website. No information was found. |
|---|---|
| Process flow rate | Approx. 20 to 80 l/min |
Toto Separator Kogyo Co.
Case Studies
There was no information on case studies on the official website.
What is TOTO Separator Industry?
Toto Separator Industry Co,More than 50 years in business, with a cumulative total of more than 20,000 units(*), a centrifuge manufacturer. Filters made from a combination of various materials are unique to Tohto Separator. Various sludge such as cutting oil, coolant liquid, lubricating oil, rolling oil, press oil, iron, AL, titanium, copper, SUS, etc. can be collected.
Toto Separator Kogyo Co.
Basic Information
| operating company | Toto Separator Industry Co. |
|---|---|
| Location | 3-2-40 Nishikiori-Kita, Tondabayashi-shi, Osaka, Japan |
| Phone number | 0721-25-1330 |
| Business Hours | 9:00-18:00 |
| Official HP | https://tosepa.co.jp/ |
High magnetic force can filter more than 96% of 5μm or less
Sumitomo Heavy Industries
Finetech
https://www.shi-ftec.co.jp/
- High magnetic recovery capacity
- Designed to maintain initial performance over time
- Improved durability for ease of maintenance
Excellent.
Sumitomo Heavy Industries Fine Tech.
Coolant filtration system
https://www.shi-ftec.co.jp/products/finemag_uk
High sludge collection capacity,Removes 96% or more of 5μm or lessThe sludge can be recovered. Even sludge that is not easily magnetized, such as that generated by grinding cemented carbide or by honing, lapping, or electrical discharge machining, can be recovered.
In addition to removal of chips generated in parts processing, it can also be used for recovery of raw materials and removal of impurities in fine particles.
| Filtration accuracy | 5 to 15 microns |
|---|---|
| Process flow rate | 60L/min |
https://www.shi-ftec.co.jp/products/finemag
With a revised frame structure,Prevents sludge and abrasive grains from mixing with the drive system and improves durabilityThe magnet drum is designed to be used with the sprocket section of the magnet drum. This can block the intrusion of grinding fluid into the sprocket area and prevent problems with the magnet drum.
In addition, the high-dimensional magnet arrangement based on scientific evidence improves the adsorption power. Sludge can be removed with high precision collection capacity.
| Filtration accuracy | Official website. No information was found. |
|---|---|
| Process flow rate | 500l/min～1000L/min (Large capacity type) |
Sumitomo Heavy Industries Fine Tech.
Case Studies
Successfully reduced cleaning costs
Before the introduction of the system, sludge would accumulate in the tanks of the machining centers, and each time this happened, the line would have to be stopped to clean the tanks. This increased the frequency of maintenance, which also resulted in a lack of productivity.
After the introduction of the system, sludge buildup was visibly reduced, and cleaning, which used to be done once every three months, is now done only once every six months. In additionWhat used to cost about 400,000 yen per year for cleaning, coolant fluid, etc., has been reduced to about 200,000 yen.I was able to do it.
Large volume sludge removal
Originally, we were using another company's product, but it broke down after two years, so we wanted to consider installing a better product than before. Previously, the sludge could not be collected sufficiently, and we had to bring in another company to periodically pick up the remaining sludge for collection.
After introduction, the firstThe amount of sludge collected is the largest I've ever seen.I was so surprised by the results. I used to call another contractor 4 or 5 times a year, but now I have reduced the number of calls to once a year or less.
Sumitomo Heavy Industries
What is Finetech?
A manufacturer that develops precision grinding machines as well as coolant treatment equipment. Utilizing its expertise in coolant treatment methods, the company also develops coolant treatment equipment. No. 1 customer evaluation*.The Fine Mug series offers four types of seriesand makes appropriate proposals for each company.
Sumitomo Heavy Industries Fine Tech.
Basic Information
| operating company | Sumitomo Heavy Industries Finetech, Ltd. Corporation |
|---|---|
| Location | 8230 Otsushima, Tamashima, Kurashiki City, Okayama Prefecture |
| Phone number | 086-525-6281 |
| Business Hours | Official website. No information was found. |
| Official HP | https://www.shi.co.jp/ |
Can solve cutting process problems
What is a coolant filtration device?
If you want to filter
Chip conveyor + Drum filter
- Sludge accumulated in the tank,
scrape out on a conveyor - Chip conveyor and drum filter set.
sales
- I want to use it as a primary process
- I don't want the hassle of maintenance.
If you want to filter
Cyclone Filter
- With a device that uses the flow of water for filtration,
No need to change filters - Can remove about 90%
- I want to use it as a secondary process
- I want to filter sludge less than 20μ
- Cannot be filtered by conveyor
For cutting process】 【For cutting process】.
Coolant filtration system
Two recommendations
We introduce recommended products by type from companies that offer filtration tests or loaner equipment to check if the filtration equipment matches your company's issues prior to introduction. Companies facing cutting filtration issues should refer to this section.
Drum filter >
Handles fine chips
Hakusan Kiko
https://www.hakusankiko.co.jp/
- Capable of removing chips less than 50 mm
- For ferrous, cast iron and non-magnetic metals
- Drum filter placement can be changed according to installation environment
Hakusan Kikou coolant
Filtration equipment
https://www.hakusankiko.co.jp/chipconveyor/item03/
This equipment is suitable for processing fine chips, and the filter material can be selected according to the processing conditions. The "screen mesh filter" can be replaced in single units in case of clogging or tearing, and the "notch wire filter" is suitable for use in harsh environments.
Because the filter can be cleaned automatically,Blows off fine chips adhering to the drum filter surface to prevent clogging of the filter.The following is a list of the most common problems with the
| Filtration accuracy | Official website. No information was found. |
|---|---|
| Process flow rate | Official website. No information was found. |
Hakusan Kikou Case Study
There was no information on case studies on the official website.
Who is Hakusan Kiko?
Hakusan Kiko is a Thai manufacturer of chip conveyors, coolant tanks, and various filtration equipment for machine tools. The company supplies Japanese quality products to ASEAN countries.
Specializes in retrofitting filtration equipment to existing machine toolsThe machine tools are deployed in such a way that they can be utilized as they are.
Basic Information on Hakusan Kiko
| operating company | Hakusan Kiko |
|---|---|
| Location | 4-10 Asahigaoka, Hakusan City, Ishikawa, Japan |
| Phone number | 076-275-6631 |
| Business Hours | Official website. No information was found. |
| Official HP | https://www.hakusankiko.co.jp/ |
10 µm sludge.
Can remove 90% or more
Nikuni (ini)
https://www.nikuni.co.jp/
- Removes 99% of 25μm sludge
- Space saving of tanks and
Processing can be simplified - No filter replacement is required.
maintenance free
Nikuni coolant
Filtration equipment
https://www.nikuni.co.jp/product/88_index_detail.php
Since centrifugal force is used for solid-liquid separation, filter replacement is not required. Since filter replacement due to clogging does not occur, unnecessary labor and running costs are greatly reduced.
Removes 99% of 25μm sludge and more than 90% of fine sludge such as 10μmCorresponding to the following. Keeping machine tool coolant fluids clean will help maintain machining accuracy.
| Filtration accuracy | 3 to 25 microns |
|---|---|
| Process flow rate | Official website. No information was found. |
Nikuni Case Studies
There was no information on case studies on the official website.
What is Nikuni?
Using vortex pump technology,Manufacture of high-efficiency filtration equipmentWe do this by The company manufactures equipment that incorporates pumps and provides solutions to improve the environment in factories. Coolant filtration equipment is one such example, and we manufacture equipment designed with high precision, high quality pumps and other components.
Nikuni Basic Information
| management company |
Nikuni Corporation |
|---|---|
| Location | Kuchi, Takatsu-ku, Kawasaki-shi, Kanagawa 843-5 |
| phone number |
044-833-1121 |
| Business Hours | Official website. No information was found. |
| Official HP | https:/premium.ipros.jp/nikuni/ |
What is a coolant filtration system?
I want to know before introducing it.
fundamental knowledge
This section provides basic information on coolant filtration systems, such as their structure and role.Fewer filter changes, better quality precision machining."The advantages of the introduction of the new system should be reduced.
There are various types of coolant filtration systems.Filter type, magnetic type, centrifugal separator, etc.The following is a summary and description of the features of each product type.
Challenges and solutions for machining fluid (coolant fluid)
Sludge buildup in the machining fluid can result in poor quality machined products and deterioration of the machine tool. Please refer to the following explanations on how to remove sludge and how to prevent deterioration of machining fluid.
Methods to remove grinding sludge
Grinding sludge is fine chips generated in the grinding process.Grinding sludge, if left untreated, can adversely affect machining accuracy as well as machine tools and other equipment.Check out how it affects you.
Measures to extend the life of filtration filters
Filtration filters are consumables and have a limited life span, but with a little ingenuity and forethought, their life can be extended.Three main countermeasuresThe following is a summary of the information.
To prevent coolant fluid deterioration
A comprehensive explanation of the main causes of coolant fluid deterioration and ways to prevent it. To avoid deterioration of machine tools and reduction in the accuracy of machined products,Measures for equipment installation, maintenance, etc.to the following.
By material and processing liquid】 【By material and processing liquid
Sludge (chips and shavings) remover
Brittle materials refer to "brittle" materialsCeramics, glass, cemented carbide and other materialsIntroducing a coolant filtration system that is designed for brittle material sludge that is becoming finer and finer.
Ceramic sludge isHard and brittle material that can only be processed with high precision filtrationAlso. This section provides a comprehensive overview of coolant filtration systems suitable for ceramic sludge removal.
Cemented carbide (cemented carbide) is an alloy produced by sintering hard metal carbide/iron-based metal powders.Requires more precise filtration equipment due to the large amount of fine sludgeIt is. Here is a summary of filtration equipment compatible with cemented carbide.
Metal sludge is metal shavings or surplus material generated when machine tools and other equipment are used. Since it is generated each time equipment is operated,Requires proper removal and maintenanceIs. Introducing coolant filtration equipment for metal sludge.
What is grinding sludge?Chips and shavings generated in the grinding process of shaving workpieces with a grinding wheelof the workpiece. Clogging of grinding wheels by this sludge can have a significant impact on the workpiece. To properly remove it, a summary of suitable coolant filtration equipment is described.
Cutting is a processing technique that involves the use of cutting tools to shave, cut, or drill holes in metal or other materials.Introduction of equipment capable of removing sludge generated during cutting operationsPlease check it out because we are working on a new project.
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