Coolant filtration system type

This section describes the types and features of coolant filtration equipment, such as filter-type and centrifuge. Be sure to select the appropriate equipment based on the characteristics of each.

Filtration equipment suitable for grinding process

Filter type filtration equipment

This method uses a filter with special filter paper to collect and remove foreign matter and sludge from the coolant liquid. Various types exist, such as drum filter type and cyclone filter type, depending on the product, and can be used to filter a wide variety of liquids. However,Different filters have different filtration accuracy and performance, so it is important to check and choose carefullyIt is.

centrifuge

This device uses centrifugal force to separate and collect foreign matter from the coolant liquid. Depending on the product, the separated foreign matter is discharged as a solid.Unlike the filter type, there are no consumables such as filter cloths or filters, and only power sources such as electricity or air are required.This can reduce running costs as well as replacement work and other labor.

Magnetic separator

A magnetic separator is a device that uses the power of a magnet to adsorb magnetic chips and sludge and discharge them. When coolant liquid returns from the machine tool to the tank, the sludge is collected through the magnetic separator. However,Note that non-magnetic sludge and other materials cannot be separated.It is.

Filtration equipment suitable for cutting

Chip conveyor + Drum filter

A chip conveyor is a device used to transport chips generated during cutting operations out of the machine. Chips must be discharged promptly because they are hot and may reduce machining accuracy if they come in contact with structural parts.

A drum filter is a device that filters coolant liquid and chips by means of a cylindrical filter. It prevents chips from leaking out into the coolant fluid and is expected to maintain normal conditions.Depending on the accuracy of the filter, it may be possible to collect very fine sludge, so combining it with a chip conveyor will result in more efficient filtration.

Cyclone Filter

A device for separating and collecting sludge generated during cutting and grinding processes from coolant liquid using centrifugal force. The greater the difference in specific gravity between the sludge particles and the coolant liquid, the more effective the removal.Can be used with a wide range of magnetic and non-magnetic materialsis one of the characteristics of the product.

Editor's Summary

There are many different types of coolant filtration equipment, and the appropriate product depends on the challenges faced at each site. Therefore, it is important to first clarify your company's issues.

Please refer to this site for coolant filtration equipment that can solve problems according to your processing method.

By Processing Method
View coolant filtration systems that can solve your problems.

For grinding process】 【For grinding process】.
Coolant filtration system
Three recommendations

Coolant filtration equipment is used to filter sludge generated from equipment. There are a variety of products available depending on the intended use, so it is important to determine "whether the coolant filtration equipment is suitable for the purpose" and "whether the equipment is suited to the characteristics of sludge.

Filter filtration system capable of filtering all "fine" sludge of 3μm or less Filter filtration system capable of filtering all "fine" sludge of 3 microns or less

Sun Maintenance Koki

Reference: Sun Maintenance Koki official website (https://www.smk-web.co.jp/index.html)

Main materials that can be filtered

• Brittle materials such as cemented carbide, ceramics, and castings

For factories like this

• I want to filter fine sludge less than 3μ.
• I want to use it as a secondary process
• To remove sludge that could not be filtered by other equipment

Check equipment on official website

Capable of filtering "large volumes" of up to 200 l/min Centrifuge

Toto Separator Kogyo Co.

Reference: Toto Separator Industry official website (https://centrifuge-tsk.com/)

Main materials that can be filtered

• Brittle materials such as cemented carbide, ceramics, and castings

For factories like this

• I want to filter more than 100 L
• I want to use it as a primary process
• Want to reduce running costs

Check equipment on official website

High magnetic force filters 5 microns or less High magnetic force enables filtration of 5 microns or less. Magnetic Separator

Sumitomo Heavy Industries Finetech, Ltd.

Reference: Sumitomo Heavy Industries Finetech official website (https://www.shi-ftec.co.jp/)

Main materials that can be filtered

• Metal materials such as aluminum, steel, and iron

For factories like this

• I want to filter metal materials.
• I want to use it as a primary process
• I want to remove metal sludge.

Check equipment on official website