Sun Maintenance Koki

Can solve grinding process problems
What is a coolant filtration device?

Sun Maintenance Koki is a technologically advanced manufacturer that develops technologies and products for ultra-precision machining. We researched the features and strengths of their products and filtration equipment that utilize their unique technology and know-how.

Coolant filtration system for Sun Maintenance Machinery

SGL

Cited from: https://www.smk-web.co.jp/filtration-sgl.html

By using high-performance fiber filter paper developed with filtration technology cultivated over many years,Removes 3㎛ or smaller fine sludgeA device that can At the same time as increasing machining accuracy, it can extend the service life of the machine tool and coolant fluid.

The world's first* "W-coupler type filter" eliminates the need for a water reservoir to store filtered liquid and prevents splashing of filtered liquid during work. This system can maintain a clean working environment and contribute to the improvement of the working environment.

SMK RAPTOR

Cited from: https://www.smk-web.co.jp/filtration-smk-raptor.html

While high precision,Equipped with a touch-operated control panelThis model is easy to operate. If the pressure inside the filter case exceeds a certain level due to some trouble, or if liquid leakage occurs, the sensor detects the abnormality and automatically stops the machine.

It also features a stylish design, and the design can be customized to suit the customer's needs. By making it cool and stand out, it can be used for public relations and other PR purposes.

Centrifuge] OWL

Cited from: Sun Maintenance's official website https://www.smk-web.co.jp/filtration-owl.html

OWL is a centrifugal separator used for sludge removal.

Capable of handling centrifugal forces up to 2500G. High centrifugal force enables firm recovery of low water content sludge.The use of a sturdy and simple structural design has also helped to keep the price low. Another feature is the ease of maintenance.

Unit type] Fine filtration coolant tank unit

This is a high value-added, tailor-made filtration system that utilizes filtration and filter technology accumulated over a long period of more than 30 years. It is characterized by its ability to reduce the frequency of machine tool breakdowns. Use this systemImprove customers' "manufacturing capabilitiesThe first goal of the project was to develop this product.

About Sun Maintenance Filtration Filters

FWC

Cited from: Sun Maintenance's official website https://www.smk-web.co.jp/filtration-fwc.html

This filtration filter was designed by incorporating the best features of both internal and external pressure type filters.Use of high-performance fiber filter paperThe filtration is more accurate because the filtration is done in the same way as the filtration system.

Higher accuracy naturally extends the life of the processing machine and also reduces costs. Whether oily or water-soluble liquids are used, they can be handled without problems. In addition, after use, they can be replaced with a single touch, so there is no need for hassle.

How to choose the "right" coolant filtration system?

Coolant filtration systems are available in various types of filtration methods and accuracy, depending on the product. It is important to understand the features of each product and select the appropriate product for your company's needs to prevent failures such as insufficient removal of sludge.

This siteRecommended coolant filtration equipment by issueThe following is a brief overview of the company's business activities. Companies that are experiencing issues with machining accuracy and machine tool deterioration are encouraged to take a look.

What is the difference between products?
See how to choose the right coolant filtration system

Sun Maintenance Koki Case Study

Longer service life of machines

The filtration system previously used was time-consuming to replace the filter and did not clean the grinding oil. In particular, diatomaceous earth powder would fly around when changing filters, requiring cleaning each time.

After switching to Sun Maintenance Koki filtration equipment,I was amazed at how clean the grinding oil turned out!The It is a great advantage to be able to concentrate on processing without the hassle of changing filters.

Increased work efficiency and productivity

The company considered installing a new filtration system due to price and the labor required to replace filters and filtration equipment from other companies. Previously, it took two people to replace a tank of grinding fluid that had accumulated sludge.

After installing Sun Maintenance Koki's equipment, the work is completed simply by changing filters. In addition,Filter can be changed while processingNow, productivity has been improved by allowing continuous machining during the replacement process, which takes about 30 minutes.

High-precision filtration is now possible.

This is a case study of a company specializing in regrinding and manufacturing of carbide cutting tools. The company was faced with the problem that the filter it was using did not have sufficient filtration performance and that it was time-consuming to replace it, so it decided to consider the introduction of Sun Maintenance Koki products. The deciding factor was the high filtration performance.

After the introduction of the new filter, we were freed from the inconvenience of the filter we used to use and are now able to filter the water more efficiently.

Full support system

We introduced the microfiltration equipment and filter (FWC) to meet the two requirements: to comply with the revision of the enforcement order of the Industrial Safety and Health Law, and to reduce industrial waste disposal.Sun Maintenance's filters filter fine sludge well in a few hours despite their simplicity.Witnessing their work was the trigger for our decision to introduce the system.

In addition to the substantial quality of the products, we are also satisfied with the one-stop support system that handles the entire process from filter recovery, dismantling, sintering, and tungsten extraction.

Finally found a satisfactory product

By removing sludge from the machining fluid, we wanted to not only improve the accuracy of machining, but also extend the life of the machine. However, we were also faced with the reality that few factories in the ultrafine machining industry, such as those for ceramics and cemented carbides, were focusing on improving the filtration accuracy of machining fluid.

That is when I came across Sun Maintenance's products.Thorough removal of sludge and no damage to the processing machine.and felt that they had found the product they were looking for.

Contact Sun Maintenance and Installation Process

Inquiries can be made by phone, fax, or by using the form in the official website. Once an inquiry is made, a hearing will be held at a later date by the person in charge. Then, if the customer is satisfied with the in-house filtration test, etc., after a site visit, the customer will receive a proposal and estimate for a pattern that fits each customer's needs. Another feature of this service is that regular follow-up is provided even after product delivery.

What kind of company is Sun Maintenance Koki?

Semi-customized type proposed according to the customer's processed products and sludge conditionsThe company has been working on this project. Various equipment may be installed in combination according to the application.

By listening to our customers and giving shape to their ideas of "I wish there was such a product...", we create original products and services.

About Sun Maintenance Services

We also offer on-site service for customers who "do not use so much hydraulic oil that they need to install equipment, and filtration should be done on an irregular basis. The feature of this service is that customers can call us when they need to clean up waste oil and waste fluid, and can use our service easily. In other words, this service is like house cleaning for coolant filtration systems.

Since we use compact size filtration equipment, we have the advantage of being able to respond to requests smoothly. The work is also not very extensive.

Company profile of Sun Maintenance Koki Co.

For grinding process】 【For grinding process】.
Coolant filtration system
Three recommendations

Coolant filtration equipment is used to filter sludge generated from equipment. There are a variety of products available depending on the intended use, so it is important to determine "whether the coolant filtration equipment is suitable for the purpose" and "whether the equipment is suited to the characteristics of sludge.

Filter filtration system capable of filtering all "fine" sludge of 3μm or less Filter filtration system capable of filtering all "fine" sludge of 3 microns or less

Sun Maintenance Koki

Reference: Sun Maintenance Koki official website (https://www.smk-web.co.jp/index.html)

Main materials that can be filtered

• Brittle materials such as cemented carbide, ceramics, and castings

For factories like this

• I want to filter fine sludge less than 3μ.
• I want to use it as a secondary process
• To remove sludge that could not be filtered by other equipment

Check equipment on official website

Capable of filtering "large volumes" of up to 200 l/min Centrifuge

Toto Separator Kogyo Co.

Reference: Toto Separator Industry official website (https://centrifuge-tsk.com/)

Main materials that can be filtered

• Brittle materials such as cemented carbide, ceramics, and castings

For factories like this

• I want to filter more than 100 L
• I want to use it as a primary process
• Want to reduce running costs

Check equipment on official website

High magnetic force filters 5 microns or less High magnetic force enables filtration of 5 microns or less. Magnetic Separator

Sumitomo Heavy Industries Finetech, Ltd.

Reference: Sumitomo Heavy Industries Finetech official website (https://www.shi-ftec.co.jp/)

Main materials that can be filtered

• Metal materials such as aluminum, steel, and iron

For factories like this

• I want to filter metal materials.
• I want to use it as a primary process
• I want to remove metal sludge.

Check equipment on official website