Cutting sludge (chips and shavings) remover

Information on coolant filtration systems that can collect and remove cutting sludge generated during cutting operations.

Sun Maintenance Koki

Features of Sun Maintenance Koki's products

SMK RAPTOR

Cited from: https://www.smk-web.co.jp/filtration-smk-raptor.html

Filtration system with W-coupler type filter that incorporates the advantages of internal and external pressure type filters.Filtering fine sludge not only improves processing accuracy and extends the life of processing equipment, but also helps reduce costs and environmental impact.For liquids, both oil-based and water-soluble.

SGL

Cited from: https://www.smk-web.co.jp/filtration-sgl.html

While inheriting the filtration technology of the flagship model "SMK RAPTOR," three variations are available with different numbers of filters installed. The appropriate filtration device can be selected according to the operating environment and processing equipment.

Basic Information on Sun Maintenance Koki

Hakusan (Thailand)

Features of Hakusan (Thailand)

Chip conveyor / Coolant tank

Cited from: https://www.smri.asia/jp/hakusan/products/2787/

All-in-one unit equipped with FILSTAR, a filtration device using centrifugal separation.It has a filter-less construction, so sludge collected in the drain cup can simply be discarded.It is expected to reduce the time and cost of filter replacement.

Magnetic separator

Cited from: https://www.smri.asia/jp/hakusan/products/1941/

Equipment with enhanced sludge collection power through the use of a unique magnet arrangement. A thin layer of coolant liquid is poured over the surface of the magnets, and the magnetic force adsorbs chips. Chips are then removed with a scraper.

Basic Information on Hakusan (Thailand)

Taiho Sangyo

Features of the products handled by Taiho Sangyo

MAGZET

Cited from: http://www.taihosangyo.com/magzet.html

This filtration system can be used for any machine tool that circulates coolant fluid, regardless of the nature of the fluid.Improves coolant cleanliness by separating impurities such as chips and sludge.It keeps the machine tools as well as the environment friendly.

Basic Information on Taiho Sangyo

Chubu Clean

Features of Chubu Clean's products

High-precision backwash filtration system

Cited from: http://chubu-cl.com/products/filtration-of-oil/

This equipment enables two functions in one unit: filtration and recovery of floating oil.The filter media is made of ceramic for highly accurate filtration.For maintenance, backwashing with air is possible. This reduces the time and effort required for filter replacement.

Sludge collector Sper-Clean-Mate

Cited from: http://chubu-cl.com/products/sludge/

A recovery unit that removes only sludge accumulated in the coolant tank of machine tools. Sludge, iron and aluminum chips, and other accumulated foreign matter can be removed without draining the coolant liquid.

Basic Information on Chubu Clean

Taiyo Metals Co.

Features of Taiyo Metals' products

High Performance Floating Oil Recovery System "ECOMORE

Cited from: https://taiyoukinzoku.co.jp/ecomore

The suction section, which employs horizontal holding and liquid level tracking, efficiently collects floating sludge and oil.Reduces problems such as machine tool breakdowns, filter clogging, and tool wear by removing foreign matter..

Basic Information on Taiyo Metals

republican

Features of Kyowa's products

FILSTAR

引用元：https://kyowa-ctc.co.jp/technical_info/%E3%83%95%E3%82%A3%E3%83%AB%E3%82%BF%E3%83%BC%E4%B8%8D%E8%A6%81%E6%BF%BE%E9%81%8E%E3%82%B7%E3%82%B9%E3%83%86%E3%83%A0/

Maximum filtration accuracy of 98%, capable of separating and collecting fine particles from 10μm to 2mm or smaller. The simple structure does not block the flow path, eliminating clogging and facilitating maintenance.Elementless and generates no industrial waste, eliminating the need for replacement work.

Basic Information on Kyowa

TEIKEN

Features of the products that TEIKEN handles

Filtration Equipment/Filters

Cited from: https://www.teiken-corporation.com/products/grinding_related/filter.html

We handle filtration equipment and filters suitable for filtration of fine sludge.Although details are not listed on the official website, we can confirm that the company handles Filtration Equipment Type I, Magnet Separator Standard Type, and Magnet Separator Strong Magnet Type.

Basic Information on Teiken

skilled artisan

Characteristics of products handled by Junkosho

Taro Jun

Cited from: https://www.junshow.net/product/roka.html

Juntaro is a bypass circulation filtration system that removes sludge from coolant using a dedicated bag filter.Capable of removing sludge from grinding wheel shavings and nonferrous materials such as aluminum and stainless steel, which are difficult to collect with magnetic separators.Since the only consumable is the filter, running costs can be kept low.

Basic information about Junko

Western Commerce and Industry

Features of products handled by Seibu Shoko

Precoated filter

Cited from: https://seibushoko.com/products/coolant_filtration_system/

The precoat filter is a coolant filtration system that can be used for cutting and other machining operations such as milling, burnishing drilling, and EDM.Nominal filtration accuracy is 100µ to 5µ.Flow rates are 30 to 30,000 liters/min. or higher.

Basic Information on Seibu Shoko

Sumitomo Heavy Industries Finetech, Ltd.

Features of the products handled by Sumitomo Heavy Industries Finetech

Magnetic Roller Conveyor RM-A

Cited from: https://www.shi-ftec.co.jp/products/magnetrollerconveyor

Stainless steel rollers with built-in magnets rotate in the same direction respectively,Equipment that can efficiently transport and discharge magnetic sludge in cutting oilIt is It features a guide plate system to reduce the amount of oil taken out. It can be used for both wet and dry type.

Basic Information on Sumitomo Heavy Industries Finetech, Ltd.

What is cutting sludge?

Cutting sludge refers to fine chips generated by machine tools used in cutting processes. Incidentally, cutting is a metalworking process in which machine tools are used to cut and shave materials to remove unnecessary parts and create the ideal shape and size for the intended use. Cutting sludge is continuously generated while the machine tool is in operation, and if the increased amount of cutting sludge is not collected, it can cause a variety of problems.

Problems caused by cutting sludge

If cutting sludge is not collected, the sludge mixed with the coolant fluid can scrape and wear tools during machining. Also, if the coolant pump sucks in sludge and clogs the filter, the coolant fluid usage will decrease and the coolant pump will not be able to provide the cooling and lubrication effects it should. This will increase the load on the cutting tools and make them more susceptible to wear.

Since coolant quality greatly affects the life of cutting tools, it is important to remove contaminated sludge as quickly as possible to stabilize coolant quality. If the quality of coolant fluid is stabilized, the original cooling and lubricating effects can be achieved, leading to reduced or improved cutting tool wear.

• Brittle material sludge (chips and shavings) remover
• Ceramic sludge (chips and shavings) remover
• Carbide sludge (chips and shavings) remover
• Metal sludge (chips, shavings) remover
• Grinding sludge (chips, shavings) remover
• Silicon sludge (chips and shavings) remover
• Aluminum sludge (chips and shavings) remover

For grinding process】 【For grinding process】.
Coolant filtration system
Three recommendations

Coolant filtration equipment is used to filter sludge generated from equipment. There are a variety of products available depending on the intended use, so it is important to determine "whether the coolant filtration equipment is suitable for the purpose" and "whether the equipment is suited to the characteristics of sludge.

Filter filtration system capable of filtering all "fine" sludge of 3μm or less Filter filtration system capable of filtering all "fine" sludge of 3 microns or less

Sun Maintenance Koki

Reference: Sun Maintenance Koki official website (https://www.smk-web.co.jp/index.html)

Main materials that can be filtered

• Brittle materials such as cemented carbide, ceramics, and castings

For factories like this

• I want to filter fine sludge less than 3μ.
• I want to use it as a secondary process
• To remove sludge that could not be filtered by other equipment

Check equipment on official website

Capable of filtering "large volumes" of up to 200 l/min Centrifuge

Toto Separator Kogyo Co.

Reference: Toto Separator Industry official website (https://centrifuge-tsk.com/)

Main materials that can be filtered

• Brittle materials such as cemented carbide, ceramics, and castings

For factories like this

• I want to filter more than 100 L
• I want to use it as a primary process
• Want to reduce running costs

Check equipment on official website

High magnetic force filters 5 microns or less High magnetic force enables filtration of 5 microns or less. Magnetic Separator

Sumitomo Heavy Industries Finetech, Ltd.

Reference: Sumitomo Heavy Industries Finetech official website (https://www.shi-ftec.co.jp/)

Main materials that can be filtered

• Metal materials such as aluminum, steel, and iron

For factories like this

• I want to filter metal materials.
• I want to use it as a primary process
• I want to remove metal sludge.

Check equipment on official website